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CNC part programming



 CNC part programming from drawing to verification, including process planning, work holding, and tool selection.

1. Process Planning: The Blueprint for Machining

Before even thinking about writing a single line of G-code, meticulous process planning is crucial. This involves outlining the sequence of operations required to transform the raw material into the finished part as per the drawing specifications. Key aspects include:

  • Drawing Analysis: Thoroughly understand the part drawing, including all dimensions, tolerances, surface finishes, features (holes, slots, contours), and material specifications. Identify critical dimensions and datums.
  • Operation Sequencing: Determine the optimal order of machining operations. Consider factors like:
    • Roughing vs. Finishing: Initial material removal versus achieving final dimensions and surface finish.
    • Feature Dependencies: Some features might need to be machined before others for accessibility or accuracy. For example, drilling holes before tapping them.
    • Datum Establishment: Decide which surfaces will be used as reference points for subsequent operations.
    • Minimizing Tool Changes: Grouping operations that use the same tool can improve efficiency.
  • Machine Selection: Choose the appropriate CNC machine based on the part size, complexity, required accuracy, and available tooling. Consider the number of axes, spindle power, and tool changer capacity.

2. Work Holding: Securing the Part for Machining

Properly securing the workpiece is essential for accuracy, safety, and preventing vibrations during machining. Considerations include:

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